Grandstream Networks 005261-0 User Manual

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Summary of Contents

Page 1 - OWNER'S MANUAL

STANDBY GENERATOROWNER'S MANUALThis manual should remain with the unit.A new standard of reliabilitySerial NumberQT2.4L45kWModel: 005261-0—CA

Page 2 - Table of Contents

SPECIFICATIONSGENERATORType ... SynchronousRotor Insulation ...

Page 3 - INTRODUCTION

COLD WEATHER KITFor cold climates, optional cold weather kit (part number 0F6148) is recommended. The kit includes:• Battery Warmer• 4” Junction Box

Page 4 - WARNING:

ALTERNATOR AC LEAD CONNECTIONSSee “Voltage Codes”. This Stationary Emergency Generator may be rated at any one of three voltages, either single-phase

Page 5 - EXPLOSION HAZARDS

INSTALLATIONRefer to the separate “Installation Guide QT Product Line” supplied with the unit.PREPARATION BEFORE START-UPThe instructions in this sect

Page 6 - IDENTIFICATION RECORD

• Battery charger connection to 120 VAC.• Communication wires connected between transfer switch and generator (HTS only).• Unit secured to pad.STAR

Page 7 - COOLANT RECOMMENDATIONS

STATIONARY EMERGENCY GENERATOR CONTROL AND OPERATIONRefer to the appropriate control panel operator’s manual for this unit.OPERATING UNIT WITH MANUAL

Page 8 - ENGINE PROTECTIVE DEVICES

MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES  Before working on the generator, ensure the fol-lowing:• The AUTO/OFF/MANUAL switch is in th

Page 9 - FUEL SYSTEM

Figure 10.1 - Oil Dipstick and Oil Fill CapOil Fill CapOilDipstickBATTERY FLUIDCheck battery electrolyte fluid based on the Maintenance Schedule. Flui

Page 10 - SPECIFICATIONS

CHANGING ENGINE OILRefer to maintenance performed by authorized service facilities for engine oil and filter change frequencies.Drain the oil while th

Page 11 - Figure 1 — Interconnections

MISCELLANEOUS MAINTENANCECLEANING THE GENERATORKeep the generator as clean and as dry as possible. Dirt and moisture that accumulates on internal gen-

Page 12 - CONNECTIONS

Standby Generator SetsTable of ContentsSECTION PAGESAFETY RULES ... 1-1INTRODUCTION ...

Page 13 - PREPARATION BEFORE START-UP

SERVICE SCHEDULE22 KW - 150 KW GASEOUS STATIONARY EMERGENCY GENERATORThe following is a recommended maintenance schedule for Gaseous Stationary Emerge

Page 14 - START-UP CHECKLIST

Maintenance Level 1 Level 2 Level 3 Level 4 Level 5 Tasks Recom- Task Required Task Required Task Task Required Task mended Co

Page 15 - RETRANSFER AND SHUTDOWN 

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

Page 16 - Maint010 Rev. 0 02/06

Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Com

Page 17 - OPERATOR CAN PERFORM

TROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONEngine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2.

Page 18 - Figure 10.2 – Oil Filter

Stationary Emergency GeneratorNotes

Page 20 - SERVICE SCHEDULE

1 0F3137 1 PAN CB CONN BOX 2 0F3188 1 STAND RH CONTROL 3 0F3189 1 STAND LH CONTROL 4 023484N 1 BUSHING SNAP SB-2.5-31 5 0F6366B 1 XF

Page 22

5) UL CIRCUIT BREAKER (QJ-2P) A 0F8137 1 COVER QJ 2P FRM CB C 0E7994 - CB 0225A 240V 2P S QJ22 D 0F8136 1 COVER QJ 2P CB DISH E 036261 4

Page 23

1-1INTRODUCTIONThank you for purchasing this model of the Stationary Emergency Generator set product line.Every effort was expended to make sure that

Page 25

1 0F9677 1 ROTOR-2390-45KD1 CPL 0G0056 1 ROTOR-2390-35KD1 CPL 0G0959 1 ROTOR-2390-45KD1 CPL (G2) 0G1155 1 ROTOR-2390-35KD1 CPL (G2) 0

Page 27

COMPONENTS INCLUDED IN 0F9696E 1 0F1823A 1 ENCL HSB CONTROL PANEL 2 0F3078 1 COVER CONTROL PANEL 3 0F2606 1 HINGE CONTINUOUS H-PANEL 4 036261

Page 29

1 0F9517 1 WELDMENT FRAME 2.4L C2 2 052860 4 NUT FLANGED HEX M12-1.75 3 052251 5 DAMPENER VIBRATION 40 BLUE 4 052257 5 SPACER .49 X .62 X

Page 31

1 0F3408B 1 BATTERY TRAY C1 CPL2 0F3411 1 STRAP BATTERY RETAINMENT3 025507 REF WASHER SHAKEPROOF EXT 7/16 STL4 052212 REF SCREW HHC M10-1.25 X 25 G8.8

Page 33

1 0G0158 1 ENGINE 2.4L G1 2 022131 3 WASHER FLAT 3/8-M10 ZINC 3 0F9585 1 EXHAUST ADAPTER 2.4L MACH 4 046525 3 NUT HEX M10-1.25 G8 YEL CHR

Page 34

Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this Owner’s Manual and with the un

Page 36

1 0F9529 1 WELDMENT RADIATOR SUPPORT 2.4L2 0F2608 1 RADIATOR 598 X 568 X 49 CPL RH3 0F5263 1 V-BELT 31/64" X 57-3/8"4046526 5WASHER LOCK M10

Page 38

1 0E6586 1 GASKET BOSCH 32 & 40 2 0E0519A 1 ADAPTER CARBURETOR W/PVC CONN 3 0C8127 1 ELEMENT AIR CLEANER 4 049815 4 SCREW HHC M5-0.8 X

Page 40

1 026915 2 NIPPLE CLOSE 3/4 X 1.3752 075580 1 FLANGE FUEL INLET3 0F6390B 1 REGULATOR ASSY 2.4L4 039253 2 SCREW HHC M8-1.25 X 20 G8.85 022145 2 WASHER

Page 42

1 0G0045 (XX) 1 REAR WRAP C2 CPL 2 0C2454 54 SCREW THF M6-1 X 16 N WA Z/JS 3 0F5849 (XX) 2 DOOR C2 4 087233 2 RIVET POP .

Page 44

1 0F9794 1 MUFFLER 7" X 9" X 18-1/2" 2" IN/OUT2 0G0113 1 EXHAUST ELBOW 2 1/4 OD 2 1/2OD3 0F9937 1 BRACKET MUFFLER4 0F2830 1 MUFFLE

Page 45

• Before performing any maintenance on the gen-erator, disconnect its battery cables to prevent accidental start-up. Disconnect the cable from the bat

Page 56

IDENTIFICATION RECORDDATA LABEL Every generator set has a DATA LABEL that contains important information pertinent to the generator. The data label,

Page 60

1.) C2 UNITS A 0F9832 1 SHIELD CONN BOX C2 0F9832GGS0R 1 SHIELD CONTROL STAND C2 B 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

Page 61

Stationary Emergency GeneratorWarrantyPrinted in U.S.A.GENERAC POWER SYSTEMS STANDARD LIMITED WARRANTY FORHOME STANDBY/LIGHT COMMERCIAL STATIONARY EME

Page 62

EQUIPMENT DESCRIPTIONThis equipment is a revolving field, alternating cur-rent Stationary Emergency Generator. It is powered by a gaseous fueled engin

Page 63

ENGINE PROTECTIVE DEVICESThe Stationary Emergency Generator may be required to operate for long periods of time without an opera-tor on hand to monito

Page 64 - Warranty

FUEL SYSTEMFUEL REQUIREMENTS The Stationary Emergency Generator may be equipped with one of the following fuel systems:• Natural gas fuel system• P

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